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Senior 3D Print Optimization Engineer

Formlabs · Boston, MAtoday
$115k – $148kfrom the posting

BS-level Process Engineering roles on Crosslinked list a median of $112k (523 that show pay).

Optimize SLA & SLS 3D printing performance across hardware, software, and materials via experiments and root cause analysis.

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Worth knowing

Why it is interesting. Own the intersection of hardware, software, and materials to make 3D printing faster, more reliable, and more accurate.

Might not be for you. Requires 5+ years post-graduate experience; role is process optimization, not materials R&D.

Mostly at the benchDeep specialist PhD-friendlySenior hires only

Adjacent materials roleUnderstand material properties and characterization; optimizing hardware, software, and materials for SLA & SLS print performance

H-1B filings

Formlabs filed 8 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Senior Quality Engineer- Manufacturing, Manufacturing Software Engineer, Mechanical Engineer. Median filed pay: $135K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Senior
Work
On-site
Type
Full-time
Degree
BS
Experience
5+ yrs
Industry
General manufacturing
Role
Process Engineering
Materials
Benefits
equity/RSUssabbatical leaveon-site lunches

Role details

Do you want to change how the world creates?

At Formlabs, we're building the tools that make it possible for anyone to bring their ideas to life, from cutting-edge products to life-saving medical devices. Our 3D printing technology powers innovation at more than 50,000 industry leaders worldwide, including Apple, Google, Tesla, New Balance, and NASA. Together, we're helping everyone design, prototype, and manufacture faster than ever before.

We're a team of hands-on builders, engineers, and innovators reinventing how the world makes physical things. If you're ready to shape the future of fabrication, come build it with us.

The Print Optimization Team takes on the challenge of optimizing the intersection of hardware, software, and materials to deliver industry leading print performance. We strive to make our SLA & SLS product line print parts as quickly, reliably, easily, accurately, and beautifully as possible. We are a collaborative team, with a diverse background, passionate about pushing the boundaries of print performance across our product lines.

As a 3D Print Optimization Engineer, you will be continuously using your problem-solving skills to drive improved performance.

We are customer focused, and the first step in tackling the problem is understanding what the performance boost we are trying to achieve and how many customers will benefit. Will customers be able to print parts faster? More reliability? Will they be easier to post-process, or print more accurately?

If you're excited about process optimization, solving multi-disciplinary challenges, and bringing the best print performance to market, we want you as a Senior 3D Print Optimization Engineer.

The Job

  • Push the capabilities of our SLA & SLS 3D printing platforms
  • Architect 3d printing optimization methodologies that result in better printer performance
  • Drive root cause analysis, considering mechanics, fluid dynamics, software, chemistry, optics, electronics, thermodynamics, and customer behavior
  • Design efficient experiments that tease out underlying behavior in a complicated system of variables
  • Tackle multi-disciplinary problems
  • Develop and commercialize solutions that make a real and immediate impact on customer print performance

You

  • 5+ year post-graduate experience
  • Experience in test design where results impact product performance
  • Shipped a product or process to end users
  • Are focused on the customer
  • Have a strong sense of ownership with great attention to detail
  • Are hands-on and willing to cross discipline boundaries to solve a problem
  • Work autonomously and learn new skills to tackle objective
  • B.S., M.S., or PhD in any science/engineering discipline (all are welcome)

Bonus

  • Coding experience, ideally python
  • Experienced in computer-aided design (CAD)
  • Understand material properties and characterization
  • Participated in the release of a new product

Our Perks & Benefits

  • Robust equity program to build future wealth through RSUs
  • Comprehensive healthcare coverage (Medical, Dental, Vision)
  • 401K matching and access to financial advisors
  • Generous paid Parental Leave (up to 16 weeks)
  • Tenure-based paid Sabbatical Leave (up to 6 weeks)
  • Flexible Out of Office Plan – Take time when you need it
  • Ample on-site parking & pre-tax commuter benefits
  • Healthy on-site lunches, snacks, beverages, & treats
  • Regular sponsored professional development opportunities
  • Many opt-in culture events across our diverse community
  • And of course… unlimited 3D prints

*We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.*

Even if you don't check every box, but see yourself contributing, please apply. Help us build an inclusive community that will change the face of 3D printing.

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Common questions

What is the salary for the Senior 3D Print Optimization Engineer role at Formlabs?

The listed annual base salary range is $115K–$148K. This figure is taken from the posting itself.

Does Formlabs sponsor H-1B visas?

Formlabs has filed H-1B petitions with the US Department of Labor in past years, but this specific posting does not explicitly mention sponsorship for the Senior 3D Print Optimization Engineer role. Confirm with the employer before applying if visa support is required.

Where is the Senior 3D Print Optimization Engineer role at Formlabs based?

This role is based in Boston, MA.

What degree is required for the Senior 3D Print Optimization Engineer role at Formlabs?

This role requires a BS.

How many years of experience does this Senior 3D Print Optimization Engineer role require?

The posting calls for at least 5 years of relevant experience.

What polymers or materials does this Senior 3D Print Optimization Engineer role work with?

photopolymer resins, SLS powders.

What techniques or methods are required for this Senior 3D Print Optimization Engineer role?

material characterization.