PVC Chemist
BS-level Formulation / Compounding roles on Crosslinked list a median of $87k (42 that show pay). This posting does not list pay.
Formulate and test PVC plastisol coatings and sealants for automotive OEMs, from lab scale-up to production support.
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Worth knowing
Why it is interesting. Full formulation-to-OEM-approval ownership of PVC plastisols, including non-phthalate plasticizer substitution work
Core polymer roleFormulates PVC plastisols for automotive underbody coatings, seam sealers; tests viscosity, rheology, gelation, adhesion, chip resistance
- Seniority
- Senior
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 5–15 yrs
- Industry
- Automotive
- Role
- Formulation / Compounding
Role details
Position Summary
The PVC Chemist develops, improves, and supports PVC plastisol products for the automotive industry, including underbody coatings, seam sealers, anti-chip coatings, and sound deadeners. The role also supports water-based coatings and rubber-based adhesives and sealants. It covers formulation, testing, scale-up, OEM approvals, and technical support for customers and production.
Responsibilities
PVC plastisol formulation
- Formulates and optimizes PVC plastisols for automotive underbody coatings, seam sealers, anti-chip coatings, and sound deadeners.
- Selects and balances PVC resins, plasticizers (including non-phthalate alternatives), fillers, stabilizers, adhesion promoters, and rheology modifiers.
- Controls viscosity, sag resistance, and pumpability for robotic and airless spray application.
- Designs formulations for proper gelation and fusion within OEM paint-shop oven bake windows, including adhesion over e-coat and oily metal.
Other formulation
- Formulates water-based coatings, including sound deadeners and underbody materials.
- Formulates rubber-based adhesives and sealants.
Testing and approvals
- Runs routine and investigative testing, including viscosity and rheology, gel and fusion behavior, adhesion, chip resistance, corrosion and salt spray, and heat and cold aging.
- Tests products to automotive OEM specifications and manages the approval process with OEMs.
- Applies and interprets standard scientific theories, concepts, and techniques.
Raw materials and production
- Finds and qualifies alternative raw materials, including plasticizer and resin substitutions.
- Scales up new and modified formulations from lab to production.
- Troubleshoots production and customer issues, such as viscosity drift, poor gelation, blistering, and adhesion failures.
Compliance
- Ensures formulations comply with applicable regulations and customer requirements, including DOT, TSCA, REACH, Prop 65, OEM restricted-substance lists, and IMDS reporting.
Communication and leadership
- Writes technical reports and prepares and presents project reports to customers and project sponsors.
- Participates in trade shows, conferences, and technical seminars.
- Guides and mentors less experienced technical staff.
- Works with technical staff, sales, business managers, and the outside technical community.
- Maintains a lab notebook according to company standards.
- All other duties as assigned.
- BS or MS in Chemistry, Polymer Science, Chemical Engineering, or a related field preferred.
- 5–15 years of lab experience, including hands-on formulation of PVC plastisols, sealants, or coatings.
- Automotive OEM experience preferred, including working to OEM specifications and approval processes.
- Knowledge of plasticizer chemistry and related regulatory trends preferred.
- Lean Manufacturing experience.
- Excel required; QAD or other ERP system experience preferred.
Physical Requirements and Work Environment
- Prolonged periods of standing, walking, sitting at a desk, and working on a computer.
- Must be able to lift up to [15 / 50] pounds.
- Works in a laboratory and production environment with exposure to chemicals, fumes, and heated equipment.
- Must wear required personal protective equipment (PPE) and follow lab safety procedures.
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