Foundry Process Engineer
BS-level Process Engineering roles on Crosslinked list a median of $116k (769 that show pay). This posting does not list pay.
Manage aluminum foundry processes from gating design and simulation through melting, molding and pouring, plus continuous improvement.
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Worth knowing
Why it is interesting. Exposure to five casting processes (sand, plaster, investment, permanent mold) with gating simulation in one small foundry
Might not be for you. 80% floor work, and the focus is metal casting rather than polymers
Adjacent materials role:Aluminum foundry process engineer: gating design & simulation, melting, molding, core making, pouring, ingot control (metal casting, not polymer)
- Seniority
- Entry level
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 3+ yrs
- Industry
- General manufacturing
- Role
- Process Engineering
Role details
General Foundry Service is a high mix, low volume aluminum foundry with 5 complementary casting processes (2 types of sand, plaster, investment & permanent mold), and a machine shop specializing in precision components for various industries including medical, biotech, robotics, military, semi-con. and gps device. We are looking for a Foundry Process Engineer.
Overall Job: C
ontribute and help manage the team responsible for the overall operations in the pattern shop, foundry & cleaning room (including but not limited to): gating design & simulation, NPI, engineering trouble shooting, safety, quality of product, productivity, scheduling/planning, purchasing, work flow, continuous improvement, etc.
Job Responsibilities/Requirements
- Efficiently help multiple foundry processes/departments, while understanding internal deadlines and requirements.
- Understanding of foundry industry best practices from metal handling to mold making.
- Create clear and concise work order instructions for team members.
- Review work order instructions; recommend and implement changes when needed.
- Translating previous learnings into suggestions/ideas to improve jobs/foundry operations (continuous improvement).
- Understand documentation required for each job, experience working in an ISO environment; production and quality requirements/logs/work orders.
- Consistently maintain/promote a safe, clean, lean and collaborative work atmosphere.
- Ability to work independently while maintaining a high attention to detail.
- Performs other related responsibilities, as requested.
Education/Experience
- Bachelor’s degree in field of application preferred, with at least 3+ years of experience
- Associate’s degree in field of application, with at least 6+ years of experience
- A complete & proven understanding of the foundry (sand, die or permanent mold) processes/environment: ingot control, melting, molding, creating cores, pouring, remove gates, etc.
- Computer literacy, good verbal and written communication
- Patternmaking, gating/rigging & simulation experience a plus
All applicants must be U.S. persons. Working mix is around 20% office / 80% floor. Compensation for Foundry Process Engineer is based on skills & experience. General Foundry Service offers medical, dental & vision insurance. Company offers profit sharing/retirement plan, 401K, paid vacations, paid holidays, paid sick leave & other benefits. Specific opportunity is full time.
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