Lead Process Engineer

Role details

Desired Skills and Qualifications

• Capability to develop injection molding processes by determining variables, ranges, and set points to meet part and customer requirements.

• Ability to do viscosity curve studies, gate freeze studies, and find proper transfer position.

• Good understanding and working knowledge of mold construction and mold set-up.

• Thorough knowledge of sequence and capabilities of injection molding machines.

• Thorough knowledge of the operation of all auxiliary equipment.

• Have a thorough understanding of the effects of each machine control on the behavior to the process.

• High level of understanding of multiple plastic types and their properties (e.g., polypropylene, nylon, ABS, polycarbonate, etc.)

• Ability to troubleshoot/identify causes of processing problems. Understanding of how to examine parts for defects including but not limited to flash, sinks, shorts, splay, cracks, proper mold inserts, engravings, and date codes, and adjusts machine & equipment set-up and/or process to eliminate defects.

• Knowledge of mold-making procedures and design best practices.

• Demonstrated creative problem solving around product design, tooling design/debug, process development and/or machinery design and development.

• Knowledge of mechanical, electrical, hydraulic and pneumatic systems with the ability to troubleshoot, diagnose, and correct process issues.

• Ability to work independently and in teams to complete required set-ups and start-ups with other technicians and supervisors.

• Strong attention to detail.

• Excellent time management, organization, writing, and communication skills required.

• Knowledge of product safety processes.

Responsibilities

• Determine process variables and ranges, then set process standards.

• Develop processes for new tooling to produce parts at quoted cost.

• Make recommendations for corrective actions to the Engineering and/or Mold Maintenance department.

• Act as liaisons between Engineering, Quality Assurance, Tool Room, and Manufacturing for mold and process-related issues.

• Recommends and justifies budget recommendations for capital equipment related to the process.

• Develop, recommend, and implement corrective action to improve scrap and efficiencies.

• Study and recommend improvements on job setups.

• Perform new tool samples and/or attend tool samples performed at outside sources.

• Trouble-shoot current processes for any potential improvements.

• Make recommendations during quoting phase and new product design to ensure a robust and efficient process outcome.

• Interface with Production, Engineering, Quality, customers and suppliers in order to achieve the program objectives.

• Records test procedures and results, numerical and graphical data, and recommendations for changes in process, product, or test method.

• Ensure that all work areas are always kept clean and organized.

• Learn, practice, and support applicable QMS, EMS, & ERP processes and procedures to ensure compliance with customer and regulatory requirements.

• Follows CSP’s environmental policies to protect and minimize our impact on the environment.

• Maintains a safe working environment to minimize the possibility of an injury. Always acts in a safe manner and ensures that those around him/her do not put themselves or others at risk. Reports any unsafe conditions to the supervisor.

• Performs other related duties and assignments as assigned or required.

Education & Experience Requirements

• 5 years minimum experience working with injection molding machines and auxiliary equipment.

• 2- 5 years experience with Process Monitoring systems and Scientific Injection Molding Principles.

• Working knowledge of QA lab testing equipment.

• Experience and understanding of SPC and DOE data and results.

• Experience and understanding of 2D CAD drawings and 3D Models.

• Experience with IQMS is preferred.

• Experienced with MS Office and current Windows OS.

• Experience with industrial automation equipment a plus.

• High School Diploma or equivalent.

Physical Demands/Work Environment

• Ability to work in varied indoor and occasional outdoor conditions which may include heat, cold, dust, loud noise, etc., with the use of personal protective equipment (PPE)

• The employee is required to talk, see, and hear.

• Travel and overtime are required when necessary.

• The employee is required to stand and walk.

• While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel.

• The employee is often required to stand, walk, and lift up to 50 lbs.

• Exerting up to 20 pounds of force occasionally, and / or up to 10 pounds of force frequently, and / or lift, carry, push, pull or otherwise move objects.

Job Type: Full-time

Benefits:

• 401(k)
• Dental insurance
• Health insurance
• Paid time off
• Vision insurance

Work Location: In person