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Senior Additive Manufacturing Process Engineer

RTX · East Hartford, CTtoday
$87k – $165k

BS-level Process Engineering roles on Crosslinked list a median of $112k (598 that show pay).

Develop and industrialize metal laser powder bed fusion AM processes for aerospace and defense hardware.

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Worth knowing

Why it is interesting. Own process-structure-property work and root-cause builds across a wide variety of AM machines at RTX's AMPCC.

Might not be for you. Requires an active Secret clearance and US citizenship; metals-focused AM, not polymer materials work.

Mostly at the benchDeep specialist PhD-friendlySenior hires only Works with universities

Adjacent materials roleQuantify the Process-Structure-Property characteristics of additive materials; laser powder bed fusion; melt pool / material responses

Seniority
Senior
Work
On-site
Type
Full-time
Degree
BS
Experience
5+ yrs
Industry
Aerospace
Role
Process Engineering
Clearance
Secret
Visa
US citizenship required
Materials
Metal powders (LPBF)1 roleAdditive materials
Techniques
Advanced measurement tools for melt pool characterization
Benefits
flexible work scheduleseducational assistanceparental leave

Role details

Date Posted: 2026-08-27

 Country: United States of America

 Location: US-CT-EAST HARTFORD-RTRC H ~ 411 Silver Ln ~ RTRC H

 Position Role Type: Onsite

 U.S. Citizen, U.S.

Person, or Immigration Status Requirements: The ability to obtain and maintain a U.S. government issued security clearance is required.​ U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance

 Security Clearance Type: DoD Clearance: Secret

 Security Clearance Status: Active and existing security clearance required after day 1 At RTX, the world's largest aerospace and defense company, 185,000 great minds are united by purpose and inspired to make a difference solving the world’s most complex problems.

With our three market leading businesses, world-class operations and investments in research and development, we offer capabilities and opportunity no one else can. Together, we push the boundaries of known science and find new ways to connect and protect our world. Join us and help shape the future of aerospace and defense. The Additive Manufacturing Process and Capability Center (AMPCC) encompasses a critical mass of Additive Manufacturing (AM) process and industrialization experts, the necessary equipment, and develops the strategic collaborations needed to rapidly mature the technology and manufacturing readiness of AM.

The AMPCC is focused on the research, development, and deployment of additive manufacturing tools and processes for our business units.

What You Will Do

The Senior Additive Manufacturing Process Engineer will be challenged with solving unique and interesting problems to enable new commercial aerospace and defense products.

They will be responsible for one or more of the following activities as they relate to the AMPCC, including: Support RTX Business Units by providing process expertise and IQ/OQ/MQ tools and best practices to increase the rate of additive adoption Explore the capabilities of advanced measurement tools for characterizing machine inputs and melt pool / material responses with the goal of quantifying and reducing variability Lead root cause investigations on build failures, machine or process issues, or product performance gaps and implement corrective actions Quantify the Process-Structure-Property characteristics of additive materials Collaborate with government, industry, academic, and RTX Business Unit partners to develop whitepapers, project concepts, and responsive proposals Execute and oversee development builds on a wide variety of Additive Manufacturing machines Work with cross-functional teams including materials, design, simulation, operations, and characterization engineers to support and improve the full value stream Qualifications You Must Have The preferred candidate should have a strong understanding of engineering principles and hands on experience working with laboratory equipment.

Candidate must be able to work effectively in a multidisciplinary, collaborative team environment focused on innovation and have demonstrated both verbal and written communication skills including: Typically requires a University Engineering Degree or equivalent experience and minimum 5 years prior relevant experience, or an advanced Degree in a related field and minimum 3 years experience Minimum 1 year of scripting experience with Matlab, Python, VBA, JavaScript or similar Minimum 1 year of experience with CAD tools Hands-on experience operating manufacturing equipment Qualifications We Prefer Preferred candidates for this position will have an advanced degree in Mechanical, Chemical, Manufacturing Engineering or related technical field.

A minimum 3.5 GPA is desirable.

Basic understanding of low voltage sensors and control systems Working understanding of AM processes including laser powder bed fusion Experience with metal laser powder bed fusion Additive Manufacturing tools and processes Experience utilizing advanced AM build processors to design custom LPBF tool paths Experience utilizing statistical analysis software packages (Minitab, Stat-Ease360, or similar) What We Offer: Whether you’re just starting out on your career journey or are an experienced professional, we offer a robust total rewards package with compensation; healthcare, wellness, retirement and work/life benefits; career development and recognition programs.

Some of the benefits we offer include parental (including paternal) leave, flexible work schedules, achievement awards, educational assistance and child/adult backup care. Please ensure the role type defined below is appropriate for your needs before applying to this role. This position is classified as: Onsite: Employees who are working in Onsite roles will work primarily onsite. As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 86,800 USD - 165,200 USD.

The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays.

Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role.

If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window. RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class.

RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act. Privacy Policy and Terms: Click on this link to read the Policy and Terms

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Common questions

What is the salary for the Senior Additive Manufacturing Process Engineer role at RTX?

The listed annual base salary range is $87K–$165K. This figure is taken from the posting itself.

Does RTX sponsor work visas for the Senior Additive Manufacturing Process Engineer role?

This role requires US citizenship — not just permanent residency.

Where is the Senior Additive Manufacturing Process Engineer role at RTX based?

This role is based in East Hartford, CT.

What degree is required for the Senior Additive Manufacturing Process Engineer role at RTX?

The posting accepts the following combinations: BS + 5 years, MS + 3 years.

How many years of experience does this Senior Additive Manufacturing Process Engineer role require?

The posting calls for at least 5 years of relevant experience.

What polymers or materials does this Senior Additive Manufacturing Process Engineer role work with?

Metal powders (LPBF), Additive materials.

What techniques or methods are required for this Senior Additive Manufacturing Process Engineer role?

Advanced measurement tools for melt pool characterization.