Extrusion Engineer
BS-level Process Engineering roles on Crosslinked list a median of $115k (791 that show pay). This posting does not list pay.
Optimize plastic sheet extrusion processes, troubleshoot lines, run trials, and train production staff.
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Worth knowing
Why it is interesting. Hands-on ownership of extrusion trials, tooling and equipment upgrades, with a path into technical operations leadership.
Core polymer roleLead extrusion process development; strong knowledge of extrusion equipment, dies, tooling, resins; plastics/polymer processing experience
- Seniority
- Mid-level
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 5+ yrs
- Industry
- Packaging
- Role
- Process Engineering
- Visa
- No sponsorship
Role details
Company
Impact Plastics
Location
Putnam, CT
Job Type
Full-Time, On-Site
Reports To
Plant Manager
About the Position
Impact Plastics is seeking an experienced
Extrusion Engineer
to join our manufacturing team in Putnam, Connecticut.
In this role, you will play a key part in optimizing extrusion processes, improving equipment performance, and advancing our manufacturing capabilities. Working closely with production, quality, maintenance, and engineering teams, you will drive continuous improvement initiatives that enhance efficiency, reduce waste, and maintain product quality.
The ideal candidate is a hands-on problem solver with strong technical expertise in plastics extrusion, a passion for process improvement, and the ability to collaborate across teams to deliver measurable results.
Key Responsibilities
Extrusion Process Engineering & Optimization
- Lead extrusion and secondary operations process development, validation, improvement, and documentation.
- Support daily manufacturing operations and customer production runs to meet quality, cost, and delivery objectives.
- Identify and implement process improvements to increase efficiency, reduce scrap, and improve product consistency.
- Analyze production data, troubleshoot process issues, and implement corrective actions.
- Conduct root cause analysis investigations and develop sustainable solutions to quality and production challenges.
Equipment, Technology & Innovation
- Provide hands-on troubleshooting support for extrusion lines, downstream equipment, and auxiliary systems.
- Evaluate and recommend new technologies, tooling, and equipment upgrades to enhance manufacturing capabilities.
- Coordinate production and prototype extrusion trials.
- Develop and maintain process documentation, work instructions, and standard operating procedures (SOPs).
Cross-Functional Collaboration & Leadership
- Collaborate with Production, Quality, Maintenance, and Engineering teams to support operational excellence.
- Train and mentor production personnel on extrusion processes, equipment optimization, and safety standards.
- Communicate production metrics, technical findings, and project updates to internal teams, leadership, customers, and suppliers.
- Promote safe work practices and support a culture of continuous improvement.
Qualifications
- Bachelor's degree in Mechanical, Chemical, Industrial Engineering, or a related field preferred.
- Minimum of 5 years of experience in extrusion manufacturing preferred, ideally within plastics or polymer processing.
- Strong knowledge of extrusion equipment, dies, tooling, resins, and downstream systems.
- Demonstrated experience implementing process improvements to enhance manufacturing performance.
- Experience with Lean Manufacturing or Six Sigma methodologies preferred.
- Ability to conduct root cause analysis and implement corrective and preventive actions (CAPA).
- Strong mechanical aptitude and hands-on troubleshooting skills.
- Experience training, coaching, or mentoring production personnel.
- Strong organizational, analytical, communication, and project management skills.
Benefits & Perks
At Impact Plastics, we recognize that our people are essential to our success. We offer a supportive, team-oriented environment where employees can develop their skills, contribute ideas, and grow their careers.
Our benefits include:
- Medical, dental, and vision insurance
- 401(k) retirement plan
- Paid vacation and holidays
- Training and professional development opportunities
- Opportunities for career advancement
- Collaborative, team-oriented work environment
Career Growth & Development
This position offers opportunities for advancement into Engineering Leadership, Technical Operations Management, or Plant Leadership roles.
As an Extrusion Engineer, you will have the opportunity to influence process innovation, evaluate new technologies, and contribute to the long-term manufacturing strategy of our Putnam facility.
About Impact Plastics
Impact Plastics is a leading manufacturer of innovative plastic sheet solutions for rigid packaging applications. We combine technical expertise, advanced manufacturing capabilities, and a commitment to quality to deliver customized solutions that meet the evolving needs of our customers.
Our team is dedicated to continuous improvement, collaboration, and developing innovative materials and processes that drive performance.
Apply Today
If you're an experienced extrusion professional looking to advance your career and make a meaningful impact in a growing manufacturing environment, we'd love to hear from you.
Apply through LinkedIn or visit
https://impactplastics.co/career/extrusion-engineer/
- *Please note: Work visa sponsorship is not available for this position.*
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