Where is the AFP Manufacturing Engineer II-Composites role at Firefly Aerospace based?

This role is based in Bertram, TX.

How many years of experience does this AFP Manufacturing Engineer II-Composites role require?

The posting calls for at least 5 years of relevant experience.

One of 6,571 open polymer and materials roles on Crosslinked, each read for materials, degree, visa and salary. See roles like this

AFP Manufacturing Engineer II-Composites

Firefly Aerospace · Bertram, TXtoday

BS-level Process Engineering roles on Crosslinked list a median of $113k (699 that show pay). This posting does not list pay.

Program and optimize Ingersoll AFP composite layup processes for aerospace parts, cutting defects and cycle time.

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Worth knowing

Why it is interesting. Own AFP programming on Ingersoll systems for flight composite structures at a company that launches and lands in space

Might not be for you. Machine programming and production support focus, not materials R&D or formulation

Deep specialistFast-paced BS acceptable

Adjacent materials roleDevelops and optimizes automated fiber placement (AFP) composite layup processes; requires 5 years carbon fiber composite aerospace manufacturing experience

Seniority: Mid-level
Work: On-site
Type: Full-time
Degree: BS
Experience: 5+ yrs
Industry: Aerospace
Role: Process Engineering
Relocation: Offered

Materials

carbon fiber composites26 roles

Benefits

relocation benefitseducational reimbursement

Role details

ABOUT FIREFLY AEROSPACE

===========================

Firefly Aerospace is a space and defense technology company that enables our world to launch, land, and operate in space – anywhere, anytime. As the partner of choice for critical space missions, Firefly is the only commercial company to launch a satellite to orbit with 24-hour notice and the only company to achieve a successful Moon landing. Our launch vehicles, lunar landers, and orbital vehicles provide government and commercial customers with full mission services from low Earth orbit to the Moon and beyond.

Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space. ==============================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================================

SUMMARY

The Automated Fiber Placement (AFP) Engineer is responsible for the development, and optimization of automated composite layup processes and overseeing the AFP programming process using Ingersoll AFP systems. This role supports production and engineering by generating precise ply programs, improving part quality, reducing cycle time, and troubleshooting AFP-related issues in the manufacture of complex aerospace components. The AFP Engineer works closely with design engineering, NC programming, operations, quality, and maintenance teams.

The following essential job functions are performed as an Automated Fiber Placement Engineer:

RESPONSIBILITIES

Oversee the development AFP ply programs for composite parts using Ingersoll Gen2, (VCP) Vericut Composite Programming, and (VCS) Vericut Composite Simulation programming tools and simulation software, ensuring conformance to design intent and manufacturing constraints
Translate engineering models, ply books, and lamination schedules into executable AFP paths with accurate fiber orientation, coverage, and boundaries
Support Ingersoll machine setup, calibration, and laser alignment for first article and repeatable production runs
Analyze and optimize machine pathing to minimize defects (e.g., gaps, overlaps, tow steering errors), improve machine efficiency, and extend tool life
Review and validate AFP programs with simulations and dry runs, working alongside operators during production start-ups
Collaborate with design engineering to provide design for manufacturability (DFM) feedback for composite parts intended for AFP
Investigate and resolve machine and process-related issues, working cross-functionally with maintenance and Ingersoll technical support as needed
Participate in tooling design reviews to ensure compatibility with AFP head dimensions, access, and laser projection systems
Implement and document process improvements, material usage reductions, and automation enhancements
Work with facilities team to enhance critical spares documentation and write PM plans.
Develop and maintain standard work instructions, AFP best practices, and process documentation
Support audits, root cause investigations, and corrective actions involving AFP-manufactured parts
Maintains composure under pressure while successfully managing multiple deadlines
Being at work on time and maintaining good attendance is a condition of employment and is an essential function of the job
Must have excellent communication skills, both verbal and written in the English language

QUALIFICATIONS

Required

Bachelor's degree in Mechanical Engineering or a related Engineering field.
5 years experience in carbon fiber composite aerospace manufacturing
Strong technical aptitude and ability to quickly become an expert on complex hardware.
Automated Fiber Placement experience
Experience with interrogating machine efficiency and implementing process improvements to reduce time and waste.
Proficiency in CAD software and AFP Programming.
Excellent communication skills and ability to collaborate effectively with cross-functional teams.
Demonstrated track record of driving process improvements and delivering results in a fast-paced environment.
High level of initiative, self-motivation, and ability to thrive in a dynamic and challenging work environment.
Excellent problem-solving and analytical abilities.

Desired

5+ years working in a aerospace manufacturing or engineering environment with a bachelor’s degree in mechanical, aerospace, or similar area.
Experience with capital equipment implementation.
Master's degree is a plus.
Six Sigma or Lean manufacturing Black Belt certification

Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, relocation benefits, educational reimbursement, short term disability, and flexible PTO options. =========================================================================================================================================================================================================================================================

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.