Laser Welding Engineer
BS-level Process Engineering roles on Crosslinked list a median of $115k (783 that show pay). This posting does not list pay.
Develop and qualify laser, TIG and MIG welding processes and automated welding stations for battery manufacturing.
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Worth knowing
Why it is interesting. Build weld processes and documentation from scratch for battery joining of dissimilar, highly conductive materials.
Might not be for you. Metals joining focus with no polymer work, and a low-documentation environment where you build the documentation.
Adjacent materials roleWeld qualification with cross-section analysis, metallurgical inspection; material compatibility and joining of dissimilar, highly conductive materials; metallurgy knowledge
H-1B filings
Our Next Energy filed 5 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.
Most common titles: Principal Engineer, Battery Pack Lead, Staff Engineer, Structures, Process Engineer “ Cell Assembly. Median filed pay: $116K a year.
From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings
- Seniority
- Mid-level
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 1–2 yrs
- Industry
- Energy
- Role
- Process Engineering
Role details
ESSENTIAL DUTIES
AND RESPONSIBILITIES: Welding Process Development & Ownership Develop and implement laser, TIG, and MIG welding specifications across prototype and production environments Define and standardize welding parameters, joint designs, and material compatibility requirements Author weld release packages — parameter windows with limits, inspection plans, and reaction plans Serve as the welding technical contact for assigned programs Automation & Equipment Design Design and specify automated welding stations , including fixturing, tooling, and integration into production lines Define weld process-capability requirements and support equipment evaluation before purchase Partner with equipment vendors and internal teams to ensure systems meet throughput, repeatability, and quality requirements Support FAT/SAT, commissioning, and ramp-up of welding equipment Validation & Quality Assurance Develop and execute weld qualification plans , including destructive and non-destructive testing methods Perform cross-section analysis, metallurgical inspection, and metrology validation Establish acceptance criteria, inspection standards, and ongoing quality monitoring systems Production Support & Continuous Improvement Troubleshoot welding defects and implement corrective actions to improve yield and reduce scrap Drive continuous improvement in welding performance, cycle time, and cost Support production teams during launches and ongoing operations Cross-Functional Collaboration Partner with Product Engineering, Manufacturing, Quality, and Supply Chain to ensure weld processes meet design and operational requirements Provide technical guidance during design reviews to ensure weldability and manufacturability Influence material selection, joint design, and equipment strategy Documentation & Standardization Develop and maintain process documentation, work instructions, and engineering standards Maintain the central record of active weld processes and their release basis Support ISO and quality system requirements through proper documentation and traceability Deliver technician training within released processes and recommend qualification QUALIFICATIONS: Required Bachelor’s degree in Welding Engineering, Mechanical Engineering, Materials Science, Manufacturing Engineering, or a related field Engineer: minimum 1–2 years of experience in welding process development; relevant internship or co-op experience considered Sr.
Engineer: 6+ years of experience in welding engineering, preferably in automotive, battery, or advanced manufacturing environments Hands-on experience with laser welding processes (required) , with additional experience in TIG and MIG welding Knowledge of weld qualification methods, metallurgy, and inspection techniques Experience with cross-section analysis, microscopy, and metrology tools Comfortable working in a low-documentation environment and building the documentation Preferred Battery, EV, or energy storage manufacturing Joining of dissimilar and highly conductive materials Robotic welding systems and automation controls Experience designing and implementing automated welding equipment Design of experiments Code-governed fabrication — AWS D1.1, D1.2, D1.3 Knowledge of ISO 9001 and/or IATF 16949 quality standards Our Next Energy Inc.
(ONE) is an equal opportunity employer and is committed to providing equal employment opportunities to all employees and applicants without regard to disability or any other protected status in accordance with applicable federal, state, and local laws.
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