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R&D Process Engineer

Carlisle Companies · Carlisle, PAyesterday

BS-level Process Engineering roles on Crosslinked list a median of $115k (786 that show pay). This posting does not list pay.

Develop and optimize plastics compounding, extrusion and coating processes, leading process improvement and capital projects.

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Worth knowing

Why it is interesting. Own end-to-end process development across compounding, extrusion, coating and winding, from concept through capital projects.

Might not be for you. About 70% of time on the manufacturing floor in a fast-paced, stressful environment with dust, fumes and noise.

Mostly at the benchTechnical leadFast-paced BS acceptableSenior hires only

Core polymer roleStrong knowledge of plastic compounding, extrusion, web handling, coating, winding; process engineering within plastics, rubber, chemical manufacturing

Seniority
Senior
Work
On-site
Type
Full-time
Degree
BS
Experience
5+ yrs
Industry
Construction
Role
Process Engineering
Benefits
equity/stock

Role details

We're seeking an experienced R&D Process Engineer to join our team and help develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations. In this role, you'll lead complex process improvement initiatives, applying advanced analytical methods, experimental design, and Lean manufacturing principles to solve technical challenges and drive measurable business results. You'll partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.

As a technical leader, you'll troubleshoot high-impact manufacturing issues, establish process control strategies, mentor production and engineering teams, and champion continuous improvement using Carlisle Operating System principles. You'll also leverage manufacturing data and quality systems to identify opportunities, improve process capability, and ensure consistent product performance. Bachelor's degree in Engineering or Science 5+ years of experience in process engineering within plastics, rubber, chemical, or related manufacturing industries. Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.

Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma. Proven ability to lead cross-functional projects, influence stakeholders, and solve complex manufacturing problems. Strong communication, project management, and analytical skills. Experience with SAP, Microsoft Office, and manufacturing process control systems is preferred. #LI-LT1 Working Conditions Approximately 70% of time is spent in manufacturing environments observing processes, troubleshooting issues, and executing projects. Approximately 30% of time is spent in office settings performing data analysis, reporting, and planning.

Manufacturing environments may include exposure to dust, fumes, noise, and temperature extremes. Work is performed in a fast-paced production environment that can be stressful and demanding. Our Culture & Values At Carlisle, our culture is grounded in a shared commitment to our core values: Start with Safety, Focus on Customers, Act with Integrity, Pursue Excellence, Better Every Day, Drive Innovation, and Deliver Results. These values are not just words—they guide our behaviors, decisions, and actions every day. They are the foundation of our business and the reason for our continued success. We endeavor to make this site accessible to any and all users.

If you would like to contact us regarding the accessibility of our website or need assistance completing the application process, please contact [email protected]. INFORMATION SECURITY ALERT All applicants for careers with Carlisle will be submitted through this site. Carlisle will not extend job offers without prior in-person or visual correspondence and we will not ask you to provide private personal information for a background check prior to extending a job offer. For more information, please review our Privacy policy.

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Common questions

Where is the R&D Process Engineer role at Carlisle Companies based?

This role is based in Carlisle, PA.

What degree is required for the R&D Process Engineer role at Carlisle Companies?

This role requires a BS.

How many years of experience does this R&D Process Engineer role require?

The posting calls for at least 5 years of relevant experience.

What polymers or materials does this R&D Process Engineer role work with?

plastics, rubber.

What techniques or methods are required for this R&D Process Engineer role?

SPC, DOE, Gauge R&R.