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Advanced Materials & Process Engineer - Composites

General Dynamics Mission Systems · Marion, VAtoday
$108k – $118kfrom the posting

BS-level Process Engineering roles on Crosslinked list a median of $112k (559 that show pay).

Lead composites materials and process development, qualification testing, and production root-cause support for defense systems.

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Worth knowing

Why it is interesting. Own polymer matrix composite processes—autoclave cure, RTM, adhesive bonding—plus plating and etching on non-metallic surfaces for defense hardware.

Might not be for you. Requires DoD Secret clearance and U.S. citizenship; 100% on-site in rural Marion, VA.

Bench and deskDeep specialist BS acceptableSenior hires only

Adjacent materials roleExperience with polymer matrix composite manufacturing processes including hand lay-up/autoclave cure, adhesive bonding, and resin transfer molding (RTM)

Seniority
Senior
Work
On-site
Type
Full-time
Degree
BS
Experience
5+ yrs
Industry
Defense
Role
Process Engineering
Schedule
Compressed 9/80
Clearance
Secret
Visa
US citizenship required
Materials
epoxy resin2 rolesbismaleimide (BMI)polyimide6 rolescyanate ester4 rolesprepreg carbon fiber compositescoatings391 roles
Benefits
every other Friday off (9/80)401k matchingpaid parental leave

Role details

Basic Qualifications :

Requires a Bachelor’s degree in Mechanical Engineering, or a related Science, Engineering, Technology or Mathematics field. Also requires 5+ years of job-related experience, or a Master's degree plus 3 years of job-related experience.

CLEARANCE REQUIREMENTS: Department of Defense Secret security clearance is required within a reasonable period of time. Applicants selected will be subject to a U.S. Government security investigation and must meet eligibility requirements for access to classified information. Due to the nature of work performed within our facilities, U.S. citizenship is required.

Responsibilities for this Position:

General Dynamics Mission Systems has an immediate opening for an Advanced Materials & Process Engineer - Composites. This position provides an opportunity to further advance the cutting-edge technology that supports some of our nation’s core defense/intelligence services and systems. General Dynamics Mission Systems employees work closely with esteemed customers to develop solutions that allow them to carry out high-stakes national security missions.

REPRESENTATIVE DUTIES AND TASKS

  • Lead the development of strategic tasks or small projects by applying engineering and organizational knowledge and expertise to achieve technical goals
  • Support Production Program root cause investigations relating to materials and processes, and recommend solutions
  • Support Development Program qualification testing, including writing test plans, supporting on site testing, and writing test reports
  • Support Internal Research and Development projects
  • Understand and interpret the technical, organizational and process aspects of the tasks assigned and relate them to the technical needs of the overall project or organization
  • Plan and execute small projects or task elements within larger projects, organizations, or for groups of projects
  • Responsible for the completion of assigned engineering tasks or small projects within budgetary and scheduling guidelines
  • Actively identify technical and organizational risks and ensure that they are included in risk mitigation plans
  • Participate in the proposal process including preparation of cost estimates and technical writing
  • Participate in feasibility studies and testing of new and modified designs
  • Travel will be required (infrequent to up to 10%)

KNOWLEDGE SKILLS AND ABILITIES

  • Experience with polymer matrix composite manufacturing processes including hand lay-up/autoclave cure, adhesive bonding, and resin transfer molding (RTM)
  • Knowledge of the polymer chemistry of epoxy, bismaleimide (BMI), polyimide, and cyanate ester resins as they relate to the processing of pre-impregnated fabrics and unidirectional tapes commonly used in fiber-reinforced composite structure and adhesive systems
  • Experience with developing and writing process specifications and work instructions for composite fabrication operations
  • Experience with composites materials testing and qualification methods, both mechanical and thermal
  • Knowledge of chemical surface treatments and processes involved in both electroless plating and electroplating on non-metallic surfaces, photosensitive resist application, and metal etching in an industrial environment
  • Experience in implementing new processes, documentation, quality/process controls, and operator training
  • Ability to interpret engineering drawings and specifications; detail oriented
  • Analytic and problem solving skills
  • Experience with coatings a plus
  • Identifies opportunities to apply AI for continuous improvement and innovation

Our Commitment to You

  • An exciting career path with opportunities for continuous learning and development.
  • Research oriented work, alongside award winning teams developing practical solutions for our nation’s security
  • Flexible schedules with every other Friday off work, if desired (9/80 schedule)
  • Competitive benefits, including 401k matching, flex time off, paid parental leave, healthcare benefits, health & wellness programs, employee resource and social groups, and more
  • See more at gdmissionsystems.com/careers/why-work-for-us/benefits

Workplace Options

  • This position is 100% ON-SITE in Marion, VA.

MARION, VA area

  • Marion is nestled in the Virginia Highlands, abounding in beautiful countryside. State parks in all directions, it is an outdoor paradise for anyone who enjoys camping, hiking, fishing, kayaking, hunting, and/or just the simple pleasure of being outside amongst natural beauty. The Appalachian Trail runs through town and Mt. Rogers is an easy daytrip.
  • Big city attractions are at a comfortable distance. Blacksburg, VA, Charlotte, NC, Knoxville, TN, and Bristol Motor Speedway are all within a two-to-three-hour drive.
  • The small size of Marion yields shortened commute times. In-town commutes average around ten to fifteen minutes. Nearby towns, such as, Abingdon and Wytheville provide increased housing options while maintaining a benign commute of less than an hour.

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#CJ2

Salary Note: This estimate represents the typical salary range for this position based on experience and other factors (geographic location, etc.). Actual pay may vary. This job posting will remain open until the position is filled. Combined Salary Range: USD $107,500.00 - USD $117,500.00 /Yr. Company Overview:

General Dynamics Mission Systems (GDMS) engineers a diverse portfolio of high technology solutions, products and services that enable customers to successfully execute missions across all domains of operation. With a global team of 12,000+ top professionals, we partner with the best in industry to expand the bounds of innovation in the defense and scientific arenas. Given the nature of our work and who we are, we value trust, honesty, alignment and transparency. We offer highly competitive benefits and pride ourselves in being a great place to work with a shared sense of purpose. You will also enjoy a flexible work environment where contributions are recognized and rewarded.

If who we are and what we do resonates with you, we invite you to join our high-performance team!

Equal Opportunity Employer / Individuals with Disabilities / Protected Veterans

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Common questions

What is the salary for the Advanced Materials & Process Engineer - Composites role at General Dynamics Mission Systems?

The listed annual base salary range is $108K–$118K. This figure is taken from the posting itself.

Does General Dynamics Mission Systems sponsor work visas for the Advanced Materials & Process Engineer - Composites role?

This role requires US citizenship — not just permanent residency.

Where is the Advanced Materials & Process Engineer - Composites role at General Dynamics Mission Systems based?

This role is based in Marion, VA.

What degree is required for the Advanced Materials & Process Engineer - Composites role at General Dynamics Mission Systems?

The posting accepts the following combinations: BS + 5 years, MS + 3 years.

How many years of experience does this Advanced Materials & Process Engineer - Composites role require?

The posting calls for at least 5 years of relevant experience.

What polymers or materials does this Advanced Materials & Process Engineer - Composites role work with?

epoxy resin, bismaleimide (BMI), polyimide, cyanate ester, prepreg carbon fiber composites.

What techniques or methods are required for this Advanced Materials & Process Engineer - Composites role?

mechanical testing, thermal testing.