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Extrusion Process Improvement Engineer

Blue Signal Search · Fort Wayne, INtodayverified 1 h ago

Improve blown film extrusion processes, troubleshoot defects, and train operators on the production floor.

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Coatings/films · Process Engineering roles, by email
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Worth knowing

Why it is interesting. Newly created role with modern blown film lines and a clear path toward production leadership.

Might not be for you. Floor-based, hands-on role focused on existing lines rather than greenfield R&D.

Mostly at the benchDeep specialist First industry roleBS acceptable Realistic requirements

Adjacent materials roleMinimum of 3 years operating and working directly with blown film extrusion equipment; film quality; multi-layer, coextruded film constructions

Seniority
Mid-level
Work
On-site
Type
Full-time
Experience
3+ yrs
Industry
Packaging
Role
Process Engineering
Relocation
Offered
Materials
multi-layer filmcoextruded filmspecialty filmadvanced film constructions
Benefits
relocation packageannual incentive opportunitycompany matching retirement contributions

Role details

Extrusion Process Improvement Engineer

*Location:*

*On-site in Fort Wayne, IN- Relocation assistance is available for qualified candidates*

Our client is a growing manufacturer investing heavily in its U.S. production capabilities, advanced equipment, and technical talent. They are seeking a hands-on Extrusion Process Improvement Engineer who can become a go-to resource on the production floor, solve challenging extrusion problems, and help raise the technical capabilities of the broader operations team. This newly created position offers an opportunity to make a visible impact today while building toward greater leadership responsibility in the future.

This Role Offers

  • Competitive compensation with annual incentive opportunity and a comprehensive benefits package.
  • Strong retirement benefits, including company matching contributions, plus company-paid life and disability coverage.
  • Day shift, Monday through Friday schedule with access to modern blown film manufacturing technology.
  • High-visibility opportunity to become a key technical resource and grow toward formal production and people leadership.

Focus

  • Develop deep knowledge of the site's blown film extrusion equipment, processes, and operating methods.
  • Serve as a hands-on technical resource for diagnosing extrusion problems, identifying root causes, and implementing practical solutions.
  • Partner with production teams to improve process stability, equipment performance, film quality, and operating consistency.
  • Apply critical thinking to challenges involving process conditions, materials, equipment settings, and finished product performance.
  • Train and coach operators and front-line leaders on extrusion fundamentals, troubleshooting methods, and effective operating practices.
  • Strengthen the production team's ability to independently recognize, understand, and resolve process issues.
  • Support continuous improvement efforts focused on safety, reliability, quality, throughput, and manufacturing effectiveness.
  • Collaborate with operations leadership while developing the technical expertise and leadership capabilities needed for increased responsibility.

Skill Set

  • Minimum of 3 years operating and working directly with blown film extrusion equipment.
  • Strong understanding of blown film equipment and processing, with demonstrated troubleshooting and root cause problem-solving ability.
  • Background producing complex film products, including multi-layer, coextruded, specialty, or advanced film constructions, is a plus.
  • Ability and willingness to work directly with equipment and production teams in a hands-on manufacturing environment.
  • Strong communication skills with the ability to train, coach, and develop operators and production leaders.
  • Leadership potential is essential, while previous supervisory or management experience is helpful but not required.
  • Self-directed, safety-focused professional with strong organization, time-management skills, and an eagerness to continuously learn.
  • Basic computer proficiency is expected. Technical education is preferred, but relevant hands-on extrusion expertise takes priority over formal education.

About Blue Signal

Blue Signal is an award-winning, executive search firm specializing in various specialties. Our recruiters have a proven track record of placing top-tier talent across industry verticals, with deep expertise in numerous professional services. Learn more at

bit.ly/46Gs4yS

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Common questions

Where is the Extrusion Process Improvement Engineer role at Blue Signal Search based?

This role is based in Fort Wayne, IN.

What degree is required for the Extrusion Process Improvement Engineer role at Blue Signal Search?

This role requires a Not specified.

How many years of experience does this Extrusion Process Improvement Engineer role require?

The posting calls for at least 3 years of relevant experience.

What polymers or materials does this Extrusion Process Improvement Engineer role work with?

multi-layer film, coextruded film.