Sr. Engineer
BS-level Process Engineering roles on Crosslinked list a median of $113k (688 that show pay).
Design and optimize extrusion tooling and support extrusion line setup, troubleshooting and process improvement at a plastics plant.
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Worth knowing
Why it is interesting. Hands-on tooling design with in-house CNC and EDM fabrication, plus broad exposure to downstream extrusion equipment.
Adjacent materials rolePlastic extrusion engineer: designs extrusion dies/calibrators, supports line setup and process optimization; knowledge of PVC, ABS, ASA, HDPE, LDPE, PP, TPE, PC
- Seniority
- Senior
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 5+ yrs
- Industry
- General manufacturing
- Role
- Process Engineering
Role details
Overview
We are a growth-oriented manufacturing business with a strong commitment to investing in our operations, employees, and customers. As part of continued investment and operational improvement, we are seeking an experienced, hands-on Sr. Manufacturing Engineer to work directly under our Head of Engineering at our plastic extrusion facility in Northeast Ohio.
This role is ideal for an engineer with solid plastic extrusion experience who enjoys being close to the manufacturing floor, designing and improving tooling, supporting production teams, and helping scale operations thoughtfully. The position offers significant exposure to tooling design, machining, process optimization, and downstream extrusion operations.
Responsibilities
*Tooling & Engineering*
- Design, modify, and optimize extrusion tooling, including dies, calibrators, and related components
- Support in-house tooling fabrication and modification using CNC and EDM equipment
- Lead and support tooling trials, start-ups, and engineering-approved changes
- Create, maintain, and update tooling drawings, specifications, and revision documentation
*Manufacturing & Process Support*
- Work closely with production teams to support extrusion line setup, troubleshooting, and process optimization
- Diagnose and resolve quality issues, dimensional variation, and scrap drivers
- Develop a strong working knowledge of downstream extrusion processes, including cooling systems, pullers, cutters, and secondary operations
- Support continuous improvement initiatives focused on throughput, consistency, and cost reduction
*Cross-Functional Collaboration*
- Partner with sales and operations leadership to ensure manufacturing plans support customer demand and growth forecasts
- Provide technical input into new product introductions, tooling investments, and capacity planning
- Collaborate with quality, maintenance, and production leadership to improve overall operational performance
*Strategic & Growth Support*
- Provide technical insight to leadership on capital investments, tooling needs, and operational improvements required to support growth
- Assist in standardizing engineering and tooling best practices across extrusion lines
- Support the development of engineering documentation, processes, and knowledge transfer within the organization
Skills & Experience
*Required*
- Bachelor’s degree in Engineering (Mechanical, Manufacturing, Plastics, or related field) or equivalent hands-on experience
- 5+ years of experience in plastic extrusion, tooling, or manufacturing engineering
- Strong working knowledge of rigid and flexible thermoplastics, including PVC, ABS, ASA, HDPE, LDPE, PP, TPE, and PC
- Experience designing or modifying extrusion tooling, including co-extrusion and vacuum sizing applications is a plus
- Solid understanding of downstream extrusion equipment and general mechanical systems is a plus
- Ability to read, interpret, and create engineering drawings
- Hands-on, shop-floor oriented problem solver
*Preferred*
- CNC and/or EDM machining experience (hands-on or close collaboration)
- Experience in a small to mid-sized manufacturing environment
- Exposure to capital planning, equipment upgrades, or plant expansions
- Demonstrated ability to manage multiple priorities in a fast-paced, deadline-driven environment
- Strong communication skills with the ability to work effectively across all levels of the organization
Pay: $60,000.00 - $90,000.00 per year
Benefits:
- 401(k)
- Dental insurance
- Health insurance
- Paid time off
- Vision insurance
Work Location: In person
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