Crosslinked

One of 4,757 polymer and materials roles on Crosslinked, each read for materials, degree, visa and salary. See roles like this

TE

Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027)

Tesla · Fremont, CAtoday
$42k – $104kfrom the posting

BS-level Process Engineering roles on Crosslinked list a median of $112k (575 that show pay).

Support development, commissioning and optimization of inline metrology systems for battery cell manufacturing lines.

Apply
Electronic materials · Process Engineering roles, by email
Apply

Worth knowing

Why it is interesting. Hands-on with pilot process equipment and new production-line metrology at Tesla's cell manufacturing operation in Fremont.

Might not be for you. Metrology/equipment engineering focus with heavy data-pipeline and software work — not a polymer formulation or materials R&D role.

Bench and deskGeneralistFast-paced First industry roleInternship-friendly

Adjacent materials roleAt least one material characterization technique; support metrology measurements for engineering DOEs; battery/cell manufacturing and testing

H-1B filings

Tesla filed 1,327 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Sr Manufacturing Engineer, Sr Process Engineer, Sr Mechanical Design Engineer. Median filed pay: $138K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Intern/Co-op
Work
On-site
Type
Internship
Degree
BS
Industry
Automotive
Role
Process Engineering
Visa
OPT/CPT eligible
Techniques
material characterization57 rolesmetrology measurement systemsgage R&R / MSA2 rolesX-ray characterizationoptical sensor development
Benefits
$0 payroll deduction medical planscompany-paid HSA contributionemployee stock purchase plan

Role details

What to Expect

Consider before submitting an application:

This position is expected to start around January 2027 and continue through the entire Spring term (i.e. through May 2027) or into Summer 2027 if available. We ask for a minimum of 12 weeks, full-time and on-site, for most internships.

International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through their experience working closely with their Manager, Mentor, and team. We are dedicated to providing an experience that allows the intern to experience life at Tesla by including them in projects that are critical to their team’s success.

Location: Fremont, CA

About the Team

We are looking for highly motivated candidates who will support development, commissioning, deployment, ramp, and optimization of inline metrology systems for cell manufacturing. The main focus of the activities is to achieve manufacturing readiness for these systems. The candidates will get involved and support various system engineering activities based on their discipline and skillset such as design, fabrication, data processing, data pipeline development, dashboarding, system testing, installation, material characterization, and documentation. You will be working with a cross-functional engineering team.

The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced, and incredibly exciting. The ideal candidates should be ready to push their limits, as they join a highly motivated and capable team to make unbelieve things into reality.

What You'll Do

  • Pair with engineers and support the development, commissioning, and deployment of innovative inline metrology systems from proof-of-concept to high-volume production
  • Be able to develop software solutions for development of data pipelines, LLM and RAG solutions for managing the use cases of documentations
  • Get hands-on with pilot process equipment to continuously improve metrology and understand the fundamentals
  • Support metrology installation and commissioning on new production lines and interact with suppliers
  • Support metrology measurements for engineering DOEs for process optimization

What You'll Bring

  • Engineering degree in Physics, Optics, Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, Computer Science, Automation Engineering, Materials Science, or a related field. Prior relevant work experience is a plus
  • Strong understanding of engineering fundamentals, applied physics, applied mathematics, statistics, and ability to apply them towards manufacturing process development
  • Show expertise or experience in one or more of the following areas:
  • At least one material characterization technique with shown ability to troubleshoot at system and module levels to achieve the desired metrology specifications
  • Optics and optical sensor development working with a broad range of wavelengths from infrared to UV
  • Development of X-ray based characterization tools and experimentations
  • Mechanical design and fabrication (SolidWorks or any other design package) and familiar with GD&T requirements
  • Data engineering, data pipeline development (Python, Go), data acquisition, data visualization (Python Seaborn, Python Plotly, MATLAB, Tableau), query building (SQL, Python, Go, Minitab/JMP)
  • PLC code programming and structure with Siemens, Beckhoff, Rockwell PLC is a great plus
  • Familiarity with metrology development and fundamentals of the methodology, gage R&R and measurement system analysis, process capability is a plus
  • Familiarity with Six Sigma and similar concepts is a plus
  • Familiarity with Battery/Cell manufacturing and testing
  • Excellent teamwork/interpersonal skills, willingness to gain and share new knowledge and the ability to communicate effectively
  • Proven problem solver - demonstrated experience of data driven root cause analysis
  • Strong communication skills and ability to simplify complicated concepts for non-technical and cross-functional team members
  • Positive attitude, eager to learn and ability to change direction quickly

Benefits

As a full-time Tesla Intern, you will be eligible for:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k), Employee Stock Purchase Plans, and other financial benefits
  • Company Paid Basic Life, AD&D, and short-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation

$20.00 - $50.00 + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

Related roles

Common questions

What is the salary for the Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027) role at Tesla?

The listed annual base salary range is $42K–$104K. This figure is taken from the posting itself.

Does Tesla sponsor work visas for the Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027) role?

This role is open to candidates on OPT or CPT work authorization.

Where is the Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027) role at Tesla based?

This role is based in Fremont, CA.

What degree is required for the Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027) role at Tesla?

This role requires a BS.

What techniques or methods are required for this Internship, Inline Metrology Systems Design/Engineer, Cell Engineering (Winter/Spring 2027) role?

material characterization, metrology measurement systems, gage R&R / MSA.