Lead Cell Stacking Manufacturing Engineer, Cell Manufacturing Engineering

Role details

What to Expect

Tesla's world-class Cell Manufacturing Engineering team is looking for a highly-motivated Manufacturing Engineer with experience in electrode stacking applications for an exciting new project. This engineer is expected to be or become a manufacturing expert in the field of high-speed cell stacking (Z-fold / lamination) applications and will be involved in the design, development, commissioning and ramping of high-speed automated equipment, while working in a cross-functional team to test, validate, and roll-out process and product design changes.

The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced and incredibly exciting. The ideal candidate should be ready to push their limits, as they join a highly motivated and capable team to make unbelievable things into reality.

What You'll Do

• Drive design, development, commissioning, and ramp of manufacturing equipment including but not limited to electrode stacking (notching, cutting, Z-fold/lamination, and stack alignment) used in custom high speed automated manufacturing equipment, and qualify them using statistically valid data sets and workflow
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts
• Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
• Drive manufacturing ramp by characterizing baseline and improving performance of equipment with electrode stacking and sheet-handling systems; ensure manufacturing lines meet OEE goals
• Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements
• Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

What You'll Bring

• Degree or Equivalent Experience in Mechanical, Manufacturing, Mechatronics Engineering or another engineering discipline, with more than 5 years of relevant experience in a high volume manufacturing environment
• Experience in equipment using electrode stacking (notching, cutting, Z-fold/lamination) and vision/alignment systems. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge in selection of related hardware and software
• Demonstrated experience solving complex automation and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
• Structured thinking and problem solving abilities. Proven through a number of root cause analyses following a data driven approach, statistical software (JMP) a plus
• 3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus
• Availability for travel domestic/international as required; knowledge and understanding of Battery Cell technology a plus

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$91,600 - $195,600/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.