Does Alcon sponsor work visas for the Principal Injection Molding Tooling Architect role?

This employer will not provide visa sponsorship for this role.

Where is the Principal Injection Molding Tooling Architect role at Alcon based?

This role is based in Huntington, WV.

What degree is required for the Principal Injection Molding Tooling Architect role at Alcon?

The posting accepts the following combinations: High school + 13 years, Associate + 9 years, BS + 5 years, MS + 2 years, PhD + 0 years.

How many years of experience does this Principal Injection Molding Tooling Architect role require?

The posting calls for at least 5 years of relevant experience.

What techniques or methods are required for this Principal Injection Molding Tooling Architect role?

Design of experiments (DOE), Capability studies, IQ/OQ/PQ validation, Root cause analysis, Dimensional inspection.

One of 8,202 open polymer and materials roles on Crosslinked, each read for materials, degree, visa and salary. See roles like this

Principal Injection Molding Tooling Architect

Alcon · Huntington, WVyesterdayverified 58 min ago

BS-level Process Engineering roles on Crosslinked list a median of $116k (762 that show pay). This posting does not list pay.

Own injection mold tooling design, molding process optimization and IQ/OQ/PQ validation for medical device manufacturing.

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Worth knowing

Why it is interesting. Principal-level ownership of tooling and process validation across global operations, with Husky molding cells and capital investment input

Might not be for you. Hands-on tooling and GxP documentation focus rather than materials R&D; no visa sponsorship

Mostly at the benchDeep specialistMethodical pace Senior hires only

Adjacent materials role:Defines and optimizes injection molding processes via DOE and capability studies, evaluates how raw material variation affects molding performance, scientific molding, hot runner troubleshooting

Seniority: Staff/Principal
Work: On-site
Type: Full-time
Degree: BS
Experience: 5+ yrs
Industry: Medical devices
Role: Process Engineering
Schedule: Standard
Relocation: Offered
Visa: No sponsorship

Techniques

Design of experiments (DOE)83 roles Capability studies28 roles IQ/OQ/PQ validation30 roles Root cause analysis135 roles Dimensional inspection69 roles Process monitoring systems2 rolesNon-contact dimensional inspection

Benefits

flexible time off for exempt associates

Role details

Shape the future of sight with Alcon

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At Alcon, we enhance sight so people can see brilliantly. With more than 25,000 associates worldwide, we innovate boldly, improve rapidly, and scale solutions that advance global eye health. We welcome diverse perspectives, recognize your impact, and provide room to grow. Ready to join us?

A day in this role

As the Principal Injection Molding Tooling Architect within our Engineering organization, you are the go-to expert for molding and tooling across our global operations. Your morning might begin by reviewing capability studies and DOE outputs from a Husky cell, then walking the floor to assess tool performance and automation hand-offs. Midday you may lead an IQ OQ PQ validation, consult on hot runner troubleshooting, and finalize a capital justification for a next-generation auxiliary system.

You will partner with suppliers and contract manufacturers on a new product transfer, mentor a junior engineer on root cause methods, and wrap up by updating change control records in alignment with GxP and medical device quality requirements.

What you will own

Design and develop precision mold tooling and optimize injection molding processes for efficiency, reliability, and superior part quality
Lead and approve improvements and validations for injection molds, tooling support systems, and molding equipment
Provide expert guidance for mold maintenance and qualification, and troubleshoot molding machines and related equipment
Investigate process excursions and implement advanced enhancements in tooling design and manufacturing methods
Define and optimize molding processes through capability studies, DOE, root cause analysis, and validation activities including IQ OQ PQ
Oversee molding trials, author process documentation, and evaluate how raw material variation affects molding performance
Collaborate with cross functional teams to lower defect rates, improve mold performance, and raise production throughput
Scout and assess advanced tooling technologies and auxiliary equipment to improve safety, efficiency, and cost
Recommend capital investments, support tooling standardization, and write capital justifications
Support New Product Introduction from concept through ramp up, managing timelines, risks, and cost targets
Partner with suppliers, contract manufacturers, and global teams to ensure robust solutions across the product lifecycle
Mentor junior engineers and technicians in molding, tooling, and process development best practices
Ensure tooling designs and molding processes meet regulatory, safety, and quality expectations for medical devices
Maintain documentation, change control, and quality compliance across internal and external systems
Uphold GxP by following SOPs, keeping accurate documentation, and ensuring rigorous quality control
Contribute to a culture of continuous improvement and operational excellence

What you will bring

Bachelor’s Degree or equivalent directly related experience: high school plus 13 years, Associate’s plus 9 years, M.S. plus 2 years, or PhD plus 0 years
Ability to read, write, understand, and communicate fluently in English
5 years of relevant experience
Work hours: Exempt, 40 hours per week, Monday – Friday, 8:00 AM EST – 5:00 PM EST
Travel requirements: up to 10 percent
Location: onsite
Relocation is available
Sponsorship is not available

Preferred qualifications

Degree in Engineering; Plastics or Mechanical strongly preferred, other disciplines welcome
Deep knowledge of scientific molding principles
Proven track record troubleshooting and optimizing injection molding processes and equipment
Experience executing molding process validation and qualification IQ OQ PQ
Hands on familiarity with hot runner systems and hot runner troubleshooting
Experience troubleshooting automation, including end of arm EOA tooling
Experience with process monitoring systems
Experience with contact and non contact dimensional inspection
Background in medical device manufacturing or other regulated environments

Tools and technologies

Injection Molding Machine Husky

Core proficiencies

Troubleshooting Industrial Automation Equipment
Process Engineering
Injection Molding Experience

Grow your impact

Collaborate with teammates to share standard processes and learnings as work evolves
See your career like never before with focused growth and development opportunities
Join our mission to deliver outstanding, innovative products and solutions to improve sight and lives
Alcon offers a robust benefits package including health, life, retirement, flexible time off for exempt associates, PTO for hourly associates, and more

Discover more at alcon.com.careers