Design Engineer - PIM
BS-level Process Engineering roles on Crosslinked list a median of $116k (770 that show pay). This posting does not list pay.
Own injection molded body-system components for an EV from mold design and qualification through process development and PPAP.
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Worth knowing
Why it is interesting. Full lifecycle ownership of injection molded sealing and body components on an EV program, with scientific molding rigor
Might not be for you. Production and quality-launch focused (PPAP, control plans), not open-ended materials R&D
Core polymer role:Plastic Injection Molding Engineer: mold design, scientific molding process windows, thermoplastic/TPE/TPO/EPDM/PP/PA/PC-ABS materials, Moldflow, shrinkage/warpage
- Seniority
- Mid-level
- Work
- On-site
- Type
- Full-time
- Degree
- BS
- Experience
- 5+ yrs
- Industry
- Automotive
- Role
- Process Engineering
Role details
Design Engineer - PIM
|
Troy, MI
We are seeking a
Design Engineer - PIM
to support our client in Troy, MI.
WHO WE ARE
LER TechForce is a WBENC-certified women-owned engineering services and workforce solutions provider supporting customers across North America. We specialize in embedded systems, software, functional safety, and mechanical engineering, helping organizations move critical product development initiatives forward with the right expertise.
With over 20 years of experience, we partner closely with our customers to deliver engineering support when and where it matters most.
Learn more about us: https://www.linkedin.com/company/ler-techforce/
WHAT YOU WILL BE DOING
is looking for a hands-on, technically sharp Plastic Injection Molding Engineer to join our growing team. This engineer will own the full lifecycle of injection molded components - from tooling concept and mold design through process development, production launch, and ongoing quality assurance - for body system applications across the vehicle.
Responsibilities include but are not limited to:
- Be an integral part of an energetic team that's redefining what an electric vehicle can be, with injection molded components at the heart of the body system
- .Review and approve mold designs, manage tooling builds with suppliers, and drive mold qualification (T1-T3 and beyond)
- .Develop, validate, and document robust injection molding processes using scientific molding principles - establishing and locking process windows for pressure, temperature, fill rate, pack, hold, and cooling
- .Manage all aspects of injection molded components to meet program requirements including dimensional performance, functional sealing performance, cost, mass, cycle time, and manufacturability
- .Own component quality from mold qualification through production: lead PPAP submissions, develop control plans, drive root cause analysis on defects, and implement corrective actions to ensure zero-escape quality
- .Collaborate with design, manufacturing, and supplier engineering teams to execute DFM reviews, mold flow analysis, and tolerance studies that eliminate risk early in development
.
WHAT YOU'LL NE
- ED
Bachelor's Degree in Mechanical Engineering, Plastics Engineering, or related field from an ABET accredited universi
- ty.5+ years of hands-on injection molding engineering experience, spanning tooling design, process development, and production support for high-volume plastic componen
- ts.Deep knowledge of injection mold tooling: cavity and core design, side actions, lifters, hot runner systems, cooling circuit layout, tool steel selection, and mold maintenance practic
- es.Proficiency in scientific molding methodology, including systematic process development, DOE, and the use of SPC and process capability metrics to control part quali
- ty.Strong understanding of thermoplastic and thermoplastic elastomer materials (TPE, TPO, EPDM, PP, PA, PC/ABS) and how material properties affect shrinkage, warpage, sink, and functional performan
- ce.Demonstrated experience with quality systems and launch tools: APQP, PFMEA, control plans, PPAP, GD&T, MSA, and capability studies in a production injection molding environme
- nt.Familiarity with mold flow simulation software (Moldex3D, Autodesk Moldflow, or equivalent) and the ability to interpret results to drive tooling and process decisio
- ns.Excellent communication and collaboration skills with the ability to manage multiple suppliers and cross-functional priorities in a fast-paced, startup environme
nt.
WHAT YOU'LL
- GET
Full benefits: medical, dental, vision, HSA an
- d FSA401K with a match and immediate ve
- stingShort-term & long-term disability, life insu
- ranceEmployee Assistance Pr
- ogramEmployee Disc
- ountsOngoing professional develo
- pmentOpportunity to work on industry leading pro
jects
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