Where is the Process Engineer- Foundary role at Doncasters Group based?

This role is based in Oxford, AL.

What degree is required for the Process Engineer- Foundary role at Doncasters Group?

This role asks for a bachelor's degree.

How many years of experience does this Process Engineer- Foundary role require?

The posting calls for at least 3 years of relevant experience.

One of 8,202 open polymer and materials roles on Crosslinked, each read for materials, degree, visa and salary. See roles like this

Process Engineer- Foundary

Q: What techniques or methods are required for this Process Engineer- Foundary role?

Laue crystal orientation, grain inspection (NDT), microstructure analysis.

Doncasters Group · Oxford, ALyesterdayverified 4 h ago

BS-level Process Engineering roles on Crosslinked list a median of $116k (762 that show pay). This posting does not list pay.

Own vacuum induction melting and DS/single-crystal casting processes for nickel superalloy turbine blades, driving yield and defect elimination.

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Worth knowing

Why it is interesting. Primary technical authority over VIM and single-crystal casting of jet engine turbine blades

Might not be for you. Metals foundry role, no polymer work; requires 3+ years in a vacuum investment casting foundry

Bench and deskDeep specialist BS acceptable

Adjacent materials role:Owns VIM and directional solidification/single-crystal casting of nickel-base superalloy turbine blades; requires physical metallurgy, solidification kinetics, microstructure analysis

Seniority: Mid-level
Work: On-site
Type: Full-time
Degree: BS
Experience: 3+ yrs
Industry: Aerospace
Role: Process Engineering
Schedule: Standard

Materials

nickel-base superalloys2 roles

Techniques

Laue crystal orientationgrain inspection (NDT)microstructure analysis15 roles

Role details

Are you seeking a new career as a Process Engineer with a focus on DS/DX Casting? Could you act as the primary technical authority for the vacuum induction melting (VIM) and directional solidification/single crystal casting operations?

At Doncasters we have an exciting opportunity for a Process Engineer to join our team in Oxford, AL.

The working hours/salary for this role are Monday through Friday 7:30 AM to 4:30 PM.

Why join us?

Did you know that every time you take a flight, drive somewhere, or switch on a light, there’s a chance Doncasters played a part in making that happen?

We are a specialist manufacturer of complex precision cast components for aerospace engines and industrial gas turbines, supporting leading OEM programs.

We excel in turning metals into motion, working in alloys and manufacturing complex product designs to offer an unparalleled range of solutions for high performance and specialist applications.

We employ more than 3,000 people across 14 core manufacturing facilities globally, providing the scale and expertise required to serve leading aerospace engine and IGT OEMs.

At Doncasters, we believe in doing things the right way. That means acting with integrity, delivering with commitment, and working as one team to achieve more, together. Whether you're developing precision-engineered components, running world-class manufacturing operations, or supporting our people and processes, your role is part of something much bigger.

Join us and contribute to a legacy built on performance, precision, and the values that drive us forward - excellence, commitment, integrity, and teamwork.

What we can offer you

An interesting and varied field to work in

An environment where you can learn and grow through constant development opportunities

Competitive 401K

Competitive medical insurance

The Role

The Foundry Process Engineer / Process Owner serves as the primary technical authority for the vacuum induction melting (VIM) and directional solidification/single crystal casting operations. Located on-site at our Oxford, Alabama, aerospace investment casting facility, this critical role is responsible for the thermal profiles, withdrawal mechanics, and metallurgical integrity required to produce advanced nickel-base superalloy turbine blades and vanes.

The engineer owns the casting process from mold preheat through solidification, driving casting yield improvements, microstructural defect elimination, and fixed process compliance to meet stringent aerospace component customer specifications.

Interested?

If you have any of the below skills, we would love to talk to you about your next career move:

Bachelor’s degree in Metallurgical Engineering, Materials Science & Engineering, Mechanical Engineering or related discipline from an accredited program.
Minimum 3 years of direct engineering experience in a vacuum investment casting foundry, with an understanding of manufacturing facility operations.
Fundamental understanding of physical metallurgy and solidification kinetics, including dendritic nucleation and growth.
Hands-on familiarity with high-temperature vacuum equipment, induction heating systems, and PLC furnace controls.
Proficiency in interpreting NDT grain inspection data, crystal orientation alignment (Laue), and microstructure analysis.
Advanced capability in statistical software (Minitab, Excel) and familiarity of casting process simulation tools.

To Apply

Apply online.

We’ll be in touch with you quickly after receiving your application.

Equal opportunities

Doncasters is committed to achieving workforce diversity and we pride ourselves on creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, national origin, race, age, sex, gender identity, disability- physical or hidden, sexual orientation, veteran status, religious belief, or any other characteristics protected by law. We provide a fully inclusive and accessible recruitment process. We encourage all applicants to reach out if they require any support or accommodations to enable them to thrive throughout our recruitment process. Please contact [email protected]