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Internship, Materials Engineer, Cell Engineering (Spring 2027)

Tesla · Hutto, TX1mo agoverified 16 h ago

BS-level R&D / Research roles on Crosslinked list a median of $126k (442 that show pay). This posting does not list pay.

Intern on Tesla cathode/cell materials teams developing and characterizing battery materials at lab and pilot scale

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Worth knowing

Why it is interesting. Rotational access to cathode synthesis, pilot-plant scale-up, and cell testing at Tesla's first cathode plant in Austin

Might not be for you. Broad multi-team posting — you may land on cell modeling or pilot ops rather than polymer-focused work; on-site 40 hrs/wk required

Mostly at the benchGeneralist PhD-friendlyFirst industry roleInternship-friendly Realistic requirements

Heads-up: Hiring for several of these

Adjacent materials roleProficiency in materials characterization tools and analysis ideally in polymeric composite materials; battery electrode fabrication

H-1B filings

Tesla filed 1,327 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Sr Manufacturing Engineer, Sr Process Engineer, Sr Mechanical Design Engineer. Median filed pay: $138K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Intern/Co-op
Work
On-site
Type
Internship
Degree
BS
Industry
Energy
Role
R&D / Research
Visa
OPT/CPT eligible
Benefits
$0 payroll deduction medical/dental/vision optionsEmployee Stock Purchase Planback-up childcare

Role details

What to Expect

Consider before submitting an application:

This position is expected to start around January 2027 and continue through the entire Spring term (i.e. through May 2027) or into Summer 2027 if available. We ask for a minimum of 12 weeks, full-time and on-site, for most internships.

International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through experience working closely with Manager, Mentor, and team. We are dedicated to providing an experience that allows the intern to experience life at Tesla by including projects that are critical to team’s success.

Multiple Locations Possible: Fremont, CA; Austin, TX; Hutto, TX, Robstown, TX; Reno, NV

What You'll Do

Qualified applicants may be reviewed by one or more of the following teams:

Cathode Engineering:

  • Tesla is looking to hire an experienced technician with hands-on experience in lab and pilot plant facilities. This candidate will be a core member of an interdisciplinary materials development team that is focused on developing innovative materials to accelerate the world's transition to sustainable energy. Seeking candidate who have chemical, physical and mechanical risk awareness; process and analytical data evaluation skills; and/or experiences in materials synthesis or analytical techniques relevant for material development welcome: PSA, BET, SEM, XRD, ICP, FTIR, UV-VIS

Cathode Material Manufacturing Internship:

  • The team works on novel cathode precursors manufacturing process development and closely collaborate with internal teams on precursors and cathode materials testing and evaluation. The candidate will work on precursor synthesis, raw material qualification and analytical method development in this team

Cathode Pilot Engineering Internship:

  • The engineering intern role within this team will participate in the development, measurement, and production of new cathode active materials and engineering/troubleshooting of the processes/measurements by which these powders are produced. This requires working in a hands-on capacity with equipment and cathode materials. Seeking candidates who have a strong understanding of physics/chemistry/mechanics fundamentals and ability to leverage this knowledge to solve challenging powder processing challenges; and who are mechanically capable and willing to engage with equipment to conduct experimental operations

Cathode Material Development and Characterization Intern:

  • Tesla’s Cathode team is developing and scaling the production of novel cathode materials to enable battery electric vehicles. This includes the development and scale-up of novel, high-energy, low-cost cathode materials and the development of first-of-a-kind processes that shorten the path from mine to battery cell. As a cathode material intern, you will develop and scale up materials at lab scale and assist with development and scale up at pilot scale, and eventually be the first on-the-ground, technical point of contact for the understanding of how to scale and sustain cathode production quality at our first manufacturing plant in Austin. In this role you will also work closely with Tesla's teams around cathode manufacturing, material characterization, cell testing etc. to coordinate cross-functional activities that improve process control and product quality. Seeking candidate with experiences in Cathode and Lithium-Ion batteries testing

Cell Modeling Engineering Internship

  • As part of the Cell Modeling team, this person will develop and maintain numerical models to predict lithium-ion cell performance. Seeking candidates with experience solving ODEs and PDEs numerically using Matlab, Python, or similar; and who can document and communicate model workflow, implementations, and results of simulation studies

Cell Materials Engineering Internship

  • Tesla is pushing the boundaries of battery technology. This internship will work on core active material technologies for Tesla’s vehicle and storage products. You will collaborate closely with other cell and battery engineering organizations within Tesla. The internship will primarily involve lab work with some data analysis. Seeking candidates who have experience with lithium ion cell assembly, testing and post mortem analysis; with synthetic techniques used in developing materials for lithium ion cells; and have a working knowledge of Matlab or Python

Lab Materials Engineering

  • This internship will focus on: materials development, process conceptualization and scale-up. These efforts are designed to improve the speed, efficiency, and environmental performance of battery material manufacture. The success of these initiatives is critical to unlocking a diversified, low-cost, sustainable energy ecosystem. You will join a team focused on recycling and primary metals refining

Pilot Plant Internship

  • Tesla is looking for a highly motivated Engineering Student who will be able to accelerate the transition to renewable energy. The path from the mine to active battery materials to recycling is one of the greatest engineering challenges of our time. This is a hybrid role - 40% design interface and 60% operation/execution. The individual will thrive in lab and pilot environments where new technologies are being developed and scaled. This individual will ensure that laboratory data is translated into actionable process information. The individual will support development efforts focused on engineering and operating pilot plants. Seeking candidates with experience with scoping studies, mass/energy balances, CAPEX/OPEX estimates, equipment sizing and process conceptualization

Advanced Materials Research Internship

  • Our team is looking for a highly motivated intern to contribute to battery performance testing and fundamental electrochemical analysis. This person will help develop cell test plans to characterize initial cell performance, lifetime behavior, reliability and identify critical failures and degradation modes. In addition, this person will help plan test resources, track test progress and analyze/report testing results. We work closely with the cell modeling team and firm understanding of electrochemical processes is a plus. Seeking candidates who have experience with lithium-ion battery research/design/manufacturing/testing and a knowledge in battery cycler Arbin and BioLogic schedule creation and validation. Experience with python is a plus

Battery Electrode Process Engineer Internship

  • This role is for an engineering intern to aid in developing fundamental understandings of lithium battery electrodes. Seeking candidate who are proficient in materials characterization tools and analysis, ideally in polymeric composite materials; and/or hands on experience in battery electrode fabrication

Lab Materials Engineer Internship

  • This internship will focus on: materials development, process conceptualization and scale-up. These efforts are designed to improve the speed, efficiency, and environmental performance of battery material manufacture. The success of these initiatives is critical to unlocking a diversified, low-cost, sustainable energy ecosystem. You will join a team focused on recycling and primary metals refining. Seeking candidates with quantifiable lab or pilot experience with tangible results

What You'll Bring* Currently pursuing a degree in Materials Science, Materials Engineering, Chemical Engineering or a related field

  • Mechanically capable and willing to engage with equipment to conduct experimental operations
  • Prior experiences in Cathode and Lithium-Ion batteries testing
  • Evidence of exceptional ability, including a strong understanding of materials engineering fundamentals and demonstrated ability to leverage this understanding to solve challenging technical problems
  • Strong understanding in electrochemistry and materials development
  • Experience with synthetic techniques used in developing materials for lithium ion cells
  • Working knowledge of Matlab or Python (Juptyer is a plus)
  • Experience with lithium-ion battery research/design/manufacturing/testing
  • Proficiency in materials characterization tools and analysis ideally in polymeric composite materials

Compensation and Benefits

Benefits As a full-time Tesla Intern, you will be eligible for:

  • Medical plans \> plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k), Employee Stock Purchase Plans, and other financial benefits
  • Company Paid Basic Life, AD&D, and short-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Commuter benefits
  • Employee discounts and perks program

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

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Common questions

Does Tesla sponsor work visas for the Internship, Materials Engineer, Cell Engineering (Spring 2027) role?

This role is open to candidates on OPT or CPT work authorization.

Where is the Internship, Materials Engineer, Cell Engineering (Spring 2027) role at Tesla based?

This role is based in Hutto, TX.

What degree is required for the Internship, Materials Engineer, Cell Engineering (Spring 2027) role at Tesla?

This role requires a BS.

What polymers or materials does this Internship, Materials Engineer, Cell Engineering (Spring 2027) role work with?

Cathode active materials, Lithium-ion battery materials, Polymeric composite materials.

What techniques or methods are required for this Internship, Materials Engineer, Cell Engineering (Spring 2027) role?

SEM, XRD, ICP, FTIR, materials characterization.